Choosing Resistors: Metal Film vs Carbon Film Resistor Pros and Cons.

Okay, so I’ve been tinkering in my workshop again, and this time it’s all about resistors. You know, those tiny little things that control the flow of electricity in circuits? Yeah, those. I wanted to see for myself what the real deal was between metal film and carbon film resistors.

The Experiment Begins

First, I grabbed a bunch of both types of resistors. I made sure I had a range of resistance values, you know, to make it a fair fight. I also dusted off my trusty multimeter – gotta have accurate readings, right?

Getting Down to Brass Tacks

I started by visually inspecting them. Honestly, they look pretty similar at a glance. But, if you squint, you might notice the metal film ones have a slightly shinier coating. Not a huge difference, though.

Next, I whipped up a simple circuit. Nothing fancy, just a power source, a resistor, and a spot to measure the current. I popped in a carbon film resistor and took my measurements. Wrote that down. Then I swapped it out for a metal film resistor of the same value and did the same thing.

The Results are In!

  • Accuracy: The metal film resistors were definitely closer to their stated resistance value. The carbon film ones were a bit more… “ish”. Like, a 100-ohm resistor might actually be 105 or 95 ohms. Not a huge deal for some projects, but important if you need precision.
  • Temperature Stability: This is where things get interesting. I used a heat gun (carefully!) to warm up the resistors while they were in the circuit. The resistance of the carbon film resistors changed quite a bit as they got hotter. The metal film ones? Much more stable.
  • Noise:Resistors can creat electrical noise,Metal film resistors generally produce less noise compared to carbon film resistors.

My Two Cents

So, what did I learn? Well, if I’m building something where accuracy and stability are super important – like, say, a precision audio amplifier – I’m definitely reaching for the metal film resistors. They’re just more predictable.

But, if I’m just messing around with a simple LED circuit or something, the carbon film ones are totally fine. Plus, they’re usually a bit cheaper. It really depends on what you’re doing.

Choosing Resistors: Metal Film vs Carbon Film Resistor Pros and Cons.

This was a pretty simple test.